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TOMATO KETCHUP PLANT

FLOW CHART
  • TOMATO WASHER
  • SORTING CONVEYOR
  • KETTLE & BOILER
  • CRUSHER
  • PULPER
  • KETTLE
  • STORAGE TANK
  • KETUCHP PACKING M/C
  • AIR COMPRESSOR
  • BOTTLE FILLING
  • CROWN CAPPING
  • SCREW CAPPING
  • BOTTLE LABELLING
  • BELT CONVEYOR

TOMATO WASHING

Product Details
Automation Grade Automatic
Capacity 1-5 ton/day
Usage Using in Food Grade
Power (kw) 1HP Motor

Tomato washing machine is developed to wash and dry tomatoes before they go into sorting conveyor. The washing line is fully built of stainless steel, and depending on the capacity.it is operated in the batch mode. the tomatoes are again blown dry. The frame of the washing line are made entirely of stainless steel,The machine is maintenance-free due to this.

 

Inspection/Sorting Conveyor

Product description:

Inspection conveyor is widely used for online trimming/sorting of vegetables. It consists of a conveyor with waste disposal chutes. The conveyor belt is fabricated from food grade material with stable design for fixed slow conveying speed. Our conveyor is fitted with necessary feed and discharge chutes. Size of the conveyor is 3000X400X1000 mm

 

CRUSHER

Product description:

Motor 3hp

capacity 100kg/hr

wt aprx 100kg

All contact parts made of stainless steel (AISI 304).

The product is fed into hopper and Stainless Steel rotor, which crushes it .

The shell body has inside serration.

The rotor has outside serration.

Products like tomato, guava, sapota (chikoo), papaya, etc. is crushed in

It to make paste.

 

BOILER

DISCRIPTON OF ELECTRIC STEAM BOILER

we are one of the prime electric steam Boiler manufacturers based in india.

Our electric Steam boilers provide superior performance. These Electric steam Boilers are automatic thus very wasy to operate.

Eelectric steam boiler are custolmized as per the requiremenat of the clients.

 

1. Easy for installation & commissioning.

2. Fully Automatic operation.

3. High efficiency of about 98%

4. Compact and smokeless combustion.

5. Minimum maintenance cost.

6. Noise less operation.

 

Capacity 10 kg/hr to 2,000 kg/hr
Pressur 2 kg/cm2 to 10 kg/cm2 (g)
Fuels Electric
Efficiency overall efficiency of 98 % (-2%) on NCV

 

KETTLE

DISCRIPTION OF STEAM JACKETED KETTLE

We hold substantial expertise in manufacturing, exporting and supplying high quality Steam Jacketed Kettle . The Steam Jacketed Kettle that we provide in the global market is used for batch heating and cooking of various food products. Being made up of high-grade material, our Steam Jacketed Kettle is much demanded in the market and is extensively used by various laboratories. The clients can avail the SteamThe steam jacketed kettle is mounted on a mild steel stand with tilting arrangement through worm gear/pinion. Jacket and pan is made of 10/10 s.w.g. stainless steel. The kettles are 2/3 jacketed for maximum steam utilization and efficiency. Our steam jacketed kettles are complete with pressure gauge, safety valve and steam trap.

 

Extremely compact & portable models.

Energy efficient

Packaged unit

No damage risk

Low operating cost

Fully Rutted System

Fail safe design

User friendly Single Person

Minimal maintenance

Qualified operator not required.

Available in various capacities & choice of fuels.

Available in customize models as customer need.

Stainless steel ball valve, full bore ball valve 1000 psig WOG;BSPT screwed ends with latch locking handle & PNC sleeves seat/seals:PTFE(Teflon)body, ball & steam in SS

(CFM8M) tested 100 kg cm2g Hyd.

Bronze bonnet horizontal lift valve, with renewable stainless steel (AISI 410)seats screwed female ends BSP tested to 100 psig Hyd. Valve also conform to CI-2

Neotech ; Nanomatic steam Kettle are offered

In many size as per your requirement.

SS Kettle Metal SS 304

The kettle are 2 jacketed for maximum steam utilization and efficiency. Heating Capacitor System, The temperature shall be completely uniform throughout the entire jacketed surface of the kettle to eliminate any hot spots scorch the pan or product.

 

SS STORAGE TANK

Storage Capacity 250-500 L, 500-1000 L, 1000-5000 L
Storage Material Water & past
Tank Orientation Vertical

We are Manufacturer and Supplier of Stainless Steel Storage Tank (SS 316 L/ Ss304). These Stainless Steel Storage Tanks are having various capacity (up to 25000Liters.). The Tank is especially manufactured for Pharmaceutical Industry. Vessel can be designed for Pressure and full vacuum having heating/ cooling etc. The internal mirror has excellent finishing.

 

PULPER

Product description:

We have complete allegiance in manufacturing and supplying an extensive range of Tomato Pulper. Widely demanded to crush Tomato and vegetables to extract pulp, our offered pulper operates on continuous feeding and extraction mechanism. Further, this pulping machine is developed from finest grade stainless steel to ensure superior performance for a longer time.

 

1. Optimum feeding speed

2. Lower power consumption

3. User friendly

4. Easy to clean

5.Suitable for extraction of pulp from

6.Vegetable and fruits like

7.Mango, Litchi, guava, pear,

8.Tomato, passion Fruit, grape etc.

 

CAPACITY MOTOR
5 – 6 T/hr 30.0 HP
3 -46 T/hr 12.5 HP motor
2.5 – 3 T/hr 7.5HP motor
1.2 T/hr 5.0 HP motor
1.0 T/hr 3.0 HP
0.5 T/hr 1.5 HP
80 kg/hr -

 

PNEUMAIC LIQUID PACKING MACHINE

Product description:
Material S.S. or M.S.
Brand koyka
Capacity 5-200ml
Power Consumption 3KW
Machine Type Semi-Automatic
Color White/orange
filling type Piston
Uses Liquid Packing Machine

Packaging Machine offered is available in working capacities of 100Ltr to 500Ltr and come in fiber or stainless steel barrel support. Also featuring stirrer shaft in stainless steel material, it is available in different working capacities and offers clean and durable packaging support in involved processes. Further, these machines come fabricated in accordance to GMP standards and are mounted on movable caster wheels that allow easy movement. For more process convenience, these also come with adjustable volumetric cups for changing fill volume size.

 

Available in different working capacities

Offering clean and durable packaging support

Machines fabricated in accordance to GMP standards

Machine coming mounted on movable caster wheels that allows easy movement

Allows measurement and packaging of liquids from paste of those having high viscosity

Comes with adjustable volumetric cups for changing fill volume size

Also suitable for packaging viscous liquids like Sauces, edible oils

Provides for cost effective packaging solutions

 

Capacity 100Ltr. To 500Ltr.
Barrel Fiber OR Stainless Steel
Stirrer Shaft in S.S.Materiel -

 

Air Compressor

Discription of Air Compressor
Reciprocating type Air cooled compressors

Low Noise

Easy to Install

Cost efficient

Power (HP) 2 3 5 7.5 10 15
Compressor (RPM 600 950 715 950 750 1150
Tank capacity (Ltrs. 160 160&250 250 250 420 500
Workingpressure (Kg/cm2 12 12 12 12 12 12
Free Air delivery (LPM 192 245 394 495 835 1232
No. of cylinders 2 2 2 2 2 2

 

BOTTLES FILLING MACHINE

Filling of two bottles simultaneously.Our range of pistonstandards and can also handle various chemical applications.

Fills liquids, creams, gels and food products

Available with 1 or 2 Heads in a variety of piston sizes ranging in volume

Cone shaped stainless steel product hopper with cover

Filling Speeds: Up to 30 b.p.m. (depends on product and container size)

Fill accuracy: +/- 0.25%

Food and pharmaceutical grade stainless steel contact parts

Air Requirements: 2-cfm 90-psi

Tool free strip down for easy cleaning

All 316L stainless steel sanitary tri-clamp connections, connection "T's", product cylinder, and contact parts. Suitable for food and pharmaceutical applications

Bottom close positive shutoff nozzles ensure drip free operations (sized for your application)

Small footprint for simple bench mounting

Quick release nozzle and feed pipe

Pneumatic operation suitable for hazardous areas or wash down facilities

Free Phone Support

Fills liquids

creams

gels

food products

 

CROWN CAPPING MACHINE

 

No container no crown arrangement.

Single motor synchronizes conveyor, star wheel, & platform turret.

Adjustable height of conveyor belt.

All contact parts are made out of stainless steel.

Pick & Place arrangement.

Torque adjustable

Low noise level, low power consumptions.

No bottle no crown.

Outside no crown machine stop.

 

Output/Hour 1800
Direction of Movement Left to Right
No. of Head 1 Nos

Electrical**
Specification

Main Motor

Cap Feeding Vibrator

1.5 HP / 220 Volts / 50Hz.

2 KW.

Height of Conveyor**

860 mm to 910 mm

 

SCREW CAPPING MACHINE

 

S.S Elegantly matt finished body.

No cap in Chute – Machine Stop mechanism.

Adjustable height of conveyor belt to align with other machine of the line.

Container Overturn – Machine Stop mechanism.

Adjustable torque in capping head.

Single motor synchronizes conveyor & star wheel.

Low noise level, low power consumptions.

Machine speed varies with A/c frequency drive.

Maintenance free modal.

 

Output/ hrs 40 to 60 bpm
Motor 1HP/440 Volts/50 Hz 1.5 HP/440V/50 Hz. 1.5 HP/440 Volts/50 Hz.
ROPP Cap Diameter 13 mm, 20 mm , 32mm
Container Size 14 mm to 50 mm Diameter.25 mm to 100 mm (H)
Height Of Conveyor 750 mm to 840 mm.

 

AUTOMATIC LABELING MACHINE

We are one of the leading manufacturers and suppliers of Automatic Labeling Machine. This machine is widely used in pharmaceutical & chemical, food, cosmetic, and other industries. Known for excellent performance, simple operation and high efficiency, this machine is manufactured using quality tested components and cutting-edge technology. We offer this machine in different technical specifications as per the specific need of clients.

FEATURES:

 

Labeling capacity: 80 to 100 BOTT. / Min (depending upon size of BOTTLES )

S.S. GMP model.

Stepper Motor: 60 Kg./cm2 –

Programmable MMI Unit. – Standard - our own programming.

Imported sensor for label & container. (BANNER MAKE)

AC frequency drive for conveyor & pressing device. (DEALTA MAKE / ALLEN BRADLY MAKE)

Gear Box & Motors are imported. (BONFIGLIOLLI MAKE)

Total synchronized with stepper motor and ac motors with single speed variator port.

In-built speed indicator & counter.

Pressing unit for round container labeling

No change parts required.

No bottle no labeling system.

APPLICATION

Suitable for labeling on Round Bottles, Jars, Tins, Cans, Containers and other round objects. It is capable of labeling up to 40 units per minute depending on products and label size

 

LABELLING CAPACITY 80 TO 100 BOTT. / MIN
STEPPER MOTOR 60 Kg./cm2
POWER 230 VOLTS. ( SINGLE PHASE ) AC 50 Hz.
MACHINE DIMENSIONS 1828 mm (L) X 610 mm (W) X1200 mm (H)
CASE DIMENSIONS 2030 mm (L) X 760 mm (W) X 1325 mm (H)
Label Height 10 mm to 160 mm
Label Length 12 mm to Unlimited.
Gap Between Two Lables Minimum 5 mm.
Label Roll Dia 300 mm Maximum.
Label Core Dia 75 mm.
MATERIAL USED S.S. – 304.
CONVEYOR BELT S.S. – 304 - 6 FEET

 

BELT CONVEYOR

SRODUCT DETAILS
Type According to customer
Material Handling Capacity According to customer
Length According to customer
Material Aluminium

Listed among topmost providers of Flat Belt Conveyor, we have created niche in market.

 

Exceptional load bearing ability

Quality approved

Less maintenance

 

Category Conveyor
Dimension Varies
Thickness Different available
Use:

Used to convey all kinds of material

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