Description of Ribbon Blenders

The koyka group ribbon blender are based on a proven agitator construction that provides a triple mixing action thus ensuring fast efficient blending. The dimensions and configuration of the ribbons in ribbon blender are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge. The design of the Jas ribbon blender can incorporate features required for a customer's product or process such as: wear resistance, corrosive resistance, vacuum filling and discharge arrangements, special shaft seals, heating/cooling jackets. Ribbon blender are available in sizes 100-8000 liters in Stainless Steel 304, Stainless Steel 316 and Mild Steel Construction.

About ribbon blender design

Ribbon blender are widely used for homogeneous mixing of dry granules and powders. The blender comprises a "U" tank, shaft with two sets of spiral ribbons, one inside the other. Inner and outer ribbons are perfectly arranged, that during rotation, the material reaches each corner of the trough and imparts radial and linear motion to the whole of the material to be mixed. Our range of ribbon blender are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. As the agitator rotates in ribbon blender, the material is tumbled and carried radically around the inside of the blender. The pitch of the outer ribbon moves the material towards the discharge opening. The inner ribbon which has an opposing pitch moves the material away from the discharge opening.

Description of Extruded Snacks Making Plant

Cheese curls, sometimes referred to as corn curls or cheese puffs, have been a popular snack food. These crispy cheese snacks are formed from cornmeal, water, oil, and flavored coatings. Cheese curls are an extruded snack, meaning they are cooked, pressurized, and pushed out of a die that forms the particular snack shape. They are then baked (or fried, depending on the product) and flavored with oil and seasonings. Today, we eat extruded corn snacks that are irregularly shaped depending on the shape of the die. Flavorings added after baking or frying vary greatly and different brands have distinctive flavors. These snacks are extremely popular snacks with children. The cheese curl industry packages them so that they are an easy choice to drop into school lunches.

Description of Rectangular Fryer

koyka group offers two types of rectangular batch fryer with tilting system. Direct Heat Type rectangular batch fryer Indirect heat type rectangular batch fryer Precisely engineered our rectangular batch fryer reflects the perfection in terms of quality and innovation. Our passion to develop high quality manufacturing machines is apparently visible in these machines, which have earned wide appreciation from our customers for their longevity and convenient operating. These rectangular batch fryers are offered by us at industry leading prices.

Description of Centrifugal Dryer ( Hydro Extractor)

Centrifugal dryer used to remove excess oil/water from namkeens, potato and banana chips. It has a rotating basket in which the product which has to be dried is placed, after a spin for few minutes the product is dried, only the surface water/oil is removed from this machine product is not fully dried.

Operating principle of centrifugal hydro extractor (centrifuges)

Washed potato / banana or fried namkeen poured into the drum of centrifuge hydro extractor from top, the inner stainless steel perforated round holes screen removable drum rotates at the high speed. Water / oil will remove from potato / banana or namkeen by centrifuge hydro extractor. Detach the drum and remove semi dry material from drum as per our standard supply, but now due to tilting type centrifugal hydro extractor no need to remove rotated drum just push the lever and tilt the drum thus dried material came out.(tilting up to 180° ) the centrifuge hydro extractor drum rotated by suitable electric motor

Uses of Centrifugal Dryer ( Hydro Extractor)

Centrifuge hydro extractor is also most suitable for extracting oil from sev, ganthia, papadi, fulvadi, chevada, farshan, namkeen, fryames, bhujia, any fried items or extracting water from potato, banana, plantain or cassava wafers.

Description of Kurkure, puff snacks flavouring machines

The kurkure, puffed corn snack is a recently developed manufactured product. As such, it has seen many interesting variations and improvements in the past two decades in particular. Companies are constantly seeking new flavors to spray onto the extruded cornmeal collettes. Recently, very spicy coatings have been added to one company's product and they are selling well. The extruded corn curls are first sprayed with vegetable oil and then dusted with a variety of dry flavors like Masala Munch, Green Chutney Rajasthani Style, Chilli Chatka, Tamatar Hyderabadi Style, Malabar Masala Style, Masala Twists (Solid Masti), Desi Beats, Naughty Tomatoes, Mumbai Chatpata, Puffcorn (Yummy Cheese), Crunchy Cheese Flavored Snacks and many more... seasonings, and color.

Application of kurkure puff snacks falavouring machines

This batch type flavour mixing machine is useful for pellet / kurkure (cheese puffs, cheese curls, cheese balls, cheesy puffs, maize puffs, corn curls, corn cheese) nik naks( extruded corn snack), potato chips, banana chips, fried or roasted nuts, bangle grams or pulses and many fried or roasted food products.

Construction Kurkure puff snacks flavouring machines

Stainless steel 304 semi ellipsoidal size pan with a circular mouth for charging fried food products pan mounted at an inclination of 45 degrees to the horizontal. Suitable totally enclosed fan cooled motor with suitable worm reduction gear box and pulley arrangement for rotating coating pan. The motor and gear box is mounted inside sturdy mild steel frame and the pan mounted on the gearing housing fitted in the stand. All joints argon arc welded and all stainless steel parts polished to suitable finished required of food processing equipment mild steel parts automotive painted to smooth finish.

Discription of roaster machine

The range of Pneumatic Cup Filler is offered to the clients in varied specifications. Designed by a team of experts, these machines conform to the international quality standards. Owing to the durability and rugged construction, these machines are highly demanded to cater to the industrial requirements in an efficient manner.

Discription of Air Compressor

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.Our compressors are designed and developed as per the international quality standards. This range of Air Compressors is widely demanded across the country. These compressors are complied with various industrial standards and offered at industry leading prices. Our entire range of Air compressors is highly appreciated for their matchless features and quality. Apart from being cost effectiveness, our air compressors also provide easy maintenance. Manufactured using best quality raw materials, our air compressors are rugged constructed and have shown efficient performance as well.

Following are the distinctive features of our Air Compressors:

 

Crankshaft:

Crankshaft is made of special steel material. This crankshaft is precision-ground and runs with minimum vibration. It is balanced and rotates on two / three ball bearings.

 

Connecting Rod:

Connecting Rod is precisely machined. This one- piece connecting rod with solid end structure does not require modification.

 

Cylinder:

The cylinder of our air compressor is made from special cast iron materials. It has got deep radial fins on the outer side for quick heat dissipation. Each of the cylinders is independently casted and then honed for smooth running.

 

Valve:

Vales used inside the cylinder are heat – treated and quick acting. They are made of high quality steel material. They have large flow area providing longer valve life and better performance.

 

Piston:

Our pistons are made from aluminum or cast iron material. They have compression ring and oil control rings for maximum competence.