Description:

Cassava, plantain and banana wafers are a popular snack eaten world over. Banana / plantain wafers are made by cutting plantain / bananas into thin slices. The slices are then fried in cooking oil. Excess oil is extracted and fried banana wafers are seasoned with salt and other spices as per the requirement and then packed in pouches using suitable packing machine. This professional banana / plantain wafer machines are fabricated from non corrosive materials. The machine with rotated head and base foundation, in this machine plain wafer like a longitudinal or round can be cutting on this machine. Feeding is done manual in our banana wafer machines.

 

The manufacturing process of batch type cassava, plantain and banana chips, crisp or wafer making machines

Firm plantain and banana are washed, peeled manually and sliced. cassava, plantain and banana slicing is done by Jas cassava, plantain and banana wafer (chips) machines have been manufactured with the latest technology. There is a mini machine that does this manually. It has a stationary blade on a solid platform with little opening just under the tip of the cutting edge through which sliced cassava, plantain and banana are collected. The peeled cassava, plantain and banana is move back and forth on the blade with relative force. The blade is set to cut at predetermined thickness usually from 1 mm-6 mm. Due to auto pressure system very easy to use, without pulley belts and no fear for heat while frying, you can set thickness of wafer, chips , crisp as you need thick or thin. Just one unskilled labor has to keep feeding peeled banana by using both hands one after another end chips falls directly into frying vessel or brine water. The bananas thus prepared are then dipped in brine water to avoid oxidation. Sometimes turmeric powder is also used for coloring the banana chips or to improve color. The cassava, plantain and banana chips are fried in vegetable oil by Jas batch type fryer and cooled down to the room temperature. These wafers are then packed in polyethylene bags of suitable gauge and size to prevent spoilage.

Description of Centrifugal Dryer ( Hydro Extractor)

Centrifugal dryer used to remove excess oil/water from namkeens, potato and banana chips. It has a rotating basket in which the product which has to be dried is placed, after a spin for few minutes the product is dried, only the surface water/oil is removed from this machine product is not fully dried.

 

Operating principle of centrifugal hydro extractor (centrifuges)

Washed potato / banana or fried namkeen poured into the drum of centrifuge hydro extractor from top, the inner stainless steel perforated round holes screen removable drum rotates at the high speed. Water / oil will remove from potato / banana or namkeen by centrifuge hydro extractor. Detach the drum and remove semi dry material from drum as per our standard supply, but now due to tilting type centrifugal hydro extractor no need to remove rotated drum just push the lever and tilt the drum thus dried material came out.(tilting up to 180° ) the centrifuge hydro extractor drum rotated by suitable electric motor

 

Uses of Centrifugal Dryer ( Hydro Extractor)

Centrifuge hydro extractor is also most suitable for extracting oil from sev, ganthia, papadi, fulvadi, chevada, farshan, namkeen, fryames, bhujia, any fried items or extracting water from potato, banana, plantain or cassava wafers.

 

Key features of Centrifugal Dryer ( Hydro Extractor)

Unique and reliable design

The potato dryer machines are highly effective to remove oil or water from the input material.

Easier operation and less maintenance cost.

No skill labour required.

Cold and silent running

Robust construction

Low specific power consumption

Durable long life

Description of Rectangular Fryer

Koyka group offers two types of rectangular batch fryer with tilting system. Direct Heat Type rectangular batch fryer Indirect heat type rectangular batch fryer Precisely engineered our rectangular batch fryer reflects the perfection in terms of quality and innovation. Our passion to develop high quality manufacturing machines is apparently visible in these machines, which have earned wide appreciation from our customers for their longevity and convenient operating. These rectangular batch fryers are offered by us at industry leading prices.

 

Rectangular batch type frying system Direct heat

Direct fryers are those in which the cooking oil is heated by an internal source in the fryer pan. The rectangular fryer is product in the intermediate range between the batch type and continuous fryers. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke auto ignition burner thus automated temperature control that provide better and consistent product quality and saving in fuel and oil. This fryer is best suited for low bulk density products such as corn flakes, rice flakes, kurkure (nicknack), pellets, onion flakes, potato, banana chips etc.

 

Rectangular batch type frying system (indirect heating)

Rectangular fryer is fabricated in stainless steel body having pan is mounted on a stainless steel body. The pan is having multiple opening for oil inlet from one side and outlet from the other side, the flow of oil is regulated by an oil circulating pump. The heated oil in the pan is coming from the heat exchanger and going out into the bucket type filter from the side of the pan. The pan is properly insulated from the bottom to avoid heat loss. Continuous bucket type filters for filtering the edible oil continuously. The frying system is connected with digital temperature controller and control panel. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke after frying for uniform and consistent product quality.

Description of Revolving coating pan

Our range of flavor mixing machine is extensively used for apply seasoning to fried product in uniform manner. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the heavy duty reduction gear box shaft, which is driven by an electric motor. These flavor mixing machine are available in stainless steel 304 or 316 contacting parts. Exterior drum surfaces are available with satin finish or polished to near mirror finish to provide ease in cleaning of the unit. This batch type flavor mixing machine is useful for potato chips, banana chips, fried or roasted nuts, bangle grams or pulses, pellet / kurkure (cheese puffs, cheese curls, cheese balls, cheesy puffs, corn curls, corn cheese) nik naks( extruded corn snack).

 

Construction of coating pan

Stainless steel 304 semi ellipsoidal size pan with a circular mouth for charging and discharging of fried food products pan mounted at an inclination of 45 degrees to the horizontal. Suitable TEFC motor with suitable worm reduction gear box and pulley arrangement for rotating coating pan. The motor and gear box is mounted inside sturdy mild steel frame and the pan mounted on the gearing housing fitted in the stand. All joints argon arc welded and all stainless steel parts polished to suitable finished required of food processing equipment mild steel parts automotive painted to smooth finish.

Discription of Air Compressor

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.Our compressors are designed and developed as per the international quality standards. This range of Air Compressors is widely demanded across the country. These compressors are complied with various industrial standards and offered at industry leading prices. Our entire range of Air compressors is highly appreciated for their matchless features and quality. Apart from being cost effectiveness, our air compressors also provide easy maintenance. Manufactured using best quality raw materials, our air compressors are rugged constructed and have shown efficient performance as well.

Following are the distinctive features of our Air Compressors:

 

Crankshaft:

Crankshaft is made of special steel material. This crankshaft is precision-ground and runs with minimum vibration. It is balanced and rotates on two / three ball bearings.

 

Connecting Rod:

Connecting Rod is precisely machined. This one- piece connecting rod with solid end structure does not require modification.

 

Cylinder:

The cylinder of our air compressor is made from special cast iron materials. It has got deep radial fins on the outer side for quick heat dissipation. Each of the cylinders is independently casted and then honed for smooth running.

 

Valve:

Vales used inside the cylinder are heat – treated and quick acting. They are made of high quality steel material. They have large flow area providing longer valve life and better performance.

 

Piston:

Our pistons are made from aluminum or cast iron material. They have compression ring and oil control rings for maximum competence.