Description of Potato Peeler

These professional stainless steel electric potato peelers makes quick work of all your potato peeling needs with an output capacity of 10 to 20 kg per batch. The potato peeler is simple and safe to use, as well as easy to clean. Enjoy a swift peeling cycle with minimal product waste. The electrical components are protected in a sealed box to ensure safe operation. The automatic potato peeler is a great choice that combines economy and efficiency for all of your potato peeling needs.

Advance advantage of electric potato peeler machine

Compact design thus occupies very little space. Body is from stainless steel with cast iron ring stand for better vibration absorb. Easy to operate, high rinsing and peeling ratio, no damage to potato flesh and suitable for the souse potato chip. Low temperature peeling technology thus the original ingredient cannot destroy.

Operating principle of electric potato peeler

Where applicable, fit the rubber fill hose connector over any cold freshwater tap. Position the hopper top in place on the peeler housing. Pour product into the peeling chamber. There should be room in the peeling chamber for product to move around while peeling. Do not overload the peeler. Turn on water supply. As the base of the drum rotates the potatoes /hard vegetables strike against the abrasive inner wall which removes the skin. Peeling times will vary, depending on the type and condition of the product. When the desired degree of peeling has been reached, turn off the water. Place a container under the discharge chute to catch product and open the discharge chute door. The peeler should be cleaned after the peeling operation has been completed. Application of electric potato peeler batch type

Application of electric potato peeler

batch type Electric potato peeler is suitable for bulb vegetables such as potatoes, carrots, turnip and taro, pachysandras, guava, beet root, and cleaning in very short time.

Standard accessories of peeler machine

Suitable 4 pole totally enclosed fan cooled single or three phase squirrel cage motor {(special power can be accommodated at extra cost): 110/220/380/415 volts, 50/60 Hz, 1/3 phase} along with 3 meter cable

Description of Potato Chips Making Machines

Potato wafers and chips are one of the most celebrated in the ready to eat munchies market, relished in almost all the parts of the world. They serve as an appetizer, side dish, or snack. In India it is being produced not only on large scale by big firms, but also on cottage and home scale in semi-urban and rural areas. Though there exists some international as well as national brands but majority of the market base is under the control of local manufacturers. With proper strategy and network, it is possible to penetrate the market. Owing to this, there are a number of companies from both the organized as well as unorganized sector who are already catering to the needs of tea stalls, restaurants, railway stations, tourist places etc. Still there is a huge demand to be met for these products in interior and remote places in different parts of the country. An exclusive machine for producing superior quality potato chips is providing by Jas enterprise. Complete system for the production of potato chips of excellent quality and less fat pickup. These machines are based on technology accepted world-wide; modifications are incorporated to meet local conditions. We provide complete technical support, process know-how.

Construction of automatic potato chips, wafer, French fries making machines

Koyka group is specializing in manufacturing and export of super grade potato chips making machines that are in wide demand in the global marketplace. Commercial potato chips machine is made from heavy duty stainless steel fabricated body. Adjustable stainless steel blades are fitted on aluminum die. Chips slicing die is rotated by suitable electric motor. Base of chips machine is made from mild steel angle and covered with stainless steel sheet. Stainless steel easily detachable hopper is supplied with these potato chips making machines

Description of Centrifugal Dryer ( Hydro Extractor)

Centrifugal dryer used to remove excess oil/water from namkeens, potato and banana chips. It has a rotating basket in which the product which has to be dried is placed, after a spin for few minutes the product is dried, only the surface water/oil is removed from this machine product is not fully dried.

Operating principle of centrifugal hydro extractor (centrifuges)

Washed potato / banana or fried namkeen poured into the drum of centrifuge hydro extractor from top, the inner stainless steel perforated round holes screen removable drum rotates at the high speed. Water / oil will remove from potato / banana or namkeen by centrifuge hydro extractor. Detach the drum and remove semi dry material from drum as per our standard supply, but now due to tilting type centrifugal hydro extractor no need to remove rotated drum just push the lever and tilt the drum thus dried material came out.(tilting up to 180° ) the centrifuge hydro extractor drum rotated by suitable electric motor

Uses of Centrifugal Dryer ( Hydro Extractor)

Centrifuge hydro extractor is also most suitable for extracting oil from sev, ganthia, papadi, fulvadi, chevada, farshan, namkeen, fryames, bhujia, any fried items or extracting water from potato, banana, plantain or cassava wafers.

Key features of Centrifugal Dryer ( Hydro Extractor)

Unique and reliable design

The potato dryer machines are highly effective to remove oil or water from the input material.

Easier operation and less maintenance cost.

No skill labour required.

Cold and silent running

Robust construction

Low specific power consumption

Durable long life

Description of Rectangular Fryer

Koyka group offers two types of rectangular batch fryer with tilting system. Direct Heat Type rectangular batch fryer Indirect heat type rectangular batch fryer Precisely engineered our rectangular batch fryer reflects the perfection in terms of quality and innovation. Our passion to develop high quality manufacturing machines is apparently visible in these machines, which have earned wide appreciation from our customers for their longevity and convenient operating. These rectangular batch fryers are offered by us at industry leading prices.

Rectangular batch type frying system Direct heat

Direct fryers are those in which the cooking oil is heated by an internal source in the fryer pan. The rectangular fryer is product in the intermediate range between the batch type and continuous fryers. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke auto ignition burner thus automated temperature control that provide better and consistent product quality and saving in fuel and oil. This fryer is best suited for low bulk density products such as corn flakes, rice flakes, kurkure (nicknack), pellets, onion flakes, potato, banana chips etc.

Rectangular batch type frying system (indirect heating)

Rectangular fryer is fabricated in stainless steel body having pan is mounted on a stainless steel body. The pan is having multiple opening for oil inlet from one side and outlet from the other side, the flow of oil is regulated by an oil circulating pump. The heated oil in the pan is coming from the heat exchanger and going out into the bucket type filter from the side of the pan. The pan is properly insulated from the bottom to avoid heat loss. Continuous bucket type filters for filtering the edible oil continuously. The frying system is connected with digital temperature controller and control panel. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke after frying for uniform and consistent product quality.

Description of Revolving coating pan

Our range of flavor mixing machine is extensively used for apply seasoning to fried product in uniform manner. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the heavy duty reduction gear box shaft, which is driven by an electric motor. These flavor mixing machine are available in stainless steel 304 or 316 contacting parts. Exterior drum surfaces are available with satin finish or polished to near mirror finish to provide ease in cleaning of the unit. This batch type flavor mixing machine is useful for potato chips, banana chips, fried or roasted nuts, bangle grams or pulses, pellet / kurkure (cheese puffs, cheese curls, cheese balls, cheesy puffs, corn curls, corn cheese) nik naks( extruded corn snack).

Construction of coating pan

Stainless steel 304 semi ellipsoidal size pan with a circular mouth for charging and discharging of fried food products pan mounted at an inclination of 45 degrees to the horizontal. Suitable TEFC motor with suitable worm reduction gear box and pulley arrangement for rotating coating pan. The motor and gear box is mounted inside sturdy mild steel frame and the pan mounted on the gearing housing fitted in the stand. All joints argon arc welded and all stainless steel parts polished to suitable finished required of food processing equipment mild steel parts automotive painted to smooth finish.

Discription of Air Compressor

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.Our compressors are designed and developed as per the international quality standards. This range of Air Compressors is widely demanded across the country. These compressors are complied with various industrial standards and offered at industry leading prices. Our entire range of Air compressors is highly appreciated for their matchless features and quality. Apart from being cost effectiveness, our air compressors also provide easy maintenance. Manufactured using best quality raw materials, our air compressors are rugged constructed and have shown efficient performance as well.

Following are the distinctive features of our Air Compressors:

Crankshaft:

Crankshaft is made of special steel material. This crankshaft is precision-ground and runs with minimum vibration. It is balanced and rotates on two / three ball bearings.

Connecting Rod:

Connecting Rod is precisely machined. This one- piece connecting rod with solid end structure does not require modification.

Cylinder:

The cylinder of our air compressor is made from special cast iron materials. It has got deep radial fins on the outer side for quick heat dissipation. Each of the cylinders is independently casted and then honed for smooth running.

Valve:

Vales used inside the cylinder are heat – treated and quick acting. They are made of high quality steel material. They have large flow area providing longer valve life and better performance.

Piston:

Our pistons are made from aluminum or cast iron material. They have compression ring and oil control rings for maximum competence.

Description of Fully Automatic Potato Chips Lines

In order to fulfil requirements of potato/banana chips producing industry, we undertake customization works for the entire range of our fully automatic potato chips making machine so as to meet industrial needs of our customers. This is done by our team of food technologists who understand the needs of clients in terms of design and other technical specifications such as capacity, material, heating option, dimensions, and type of fuel.

Raw potato hopper and feed elevator is used for transmitting large quantity potatoes in to the potato size grader.

A potato size grader to size grade by length and diameter which exclude any small potato, which may become trapped in the screen thus preventing them from further process.The new, innovative technology makes the graders superior in every aspect. Separation of different variety of potatoes can further be improved by rotary grading drum.

The screw de-stoner can be used in conjunction with all potato. The integration of this system into a processing line dramatically reduces the potential for extreme wear and tear to associated equipment further along the installation. The screw de-stoner is constructed with a rectangular reception hopper with a vertical transport screw. The screw is driven by a reduction gearbox. The circular water filled hopper receives the product to be de-stoned and in combination with the rotational action of the vertical screw auger draws the water and crop gently up the tube supported by the regular closed screw. For a better separation of the sand out off polluted products, also a round reception hopper with cone can be used. The rotational action raises the product allowing the water to gravitate down the side of the auger. Heavy particles with negative buoyancy remain on the bottom of the hopper. Clean products (without stones) are transported out off the upper side of the transport screw.

The roller peeler is suitable for the continuous peeling of root potatoes, carrots. The machine is executed with peeling rollers, each coated with carborundum, and a transport auger which moves the product to be peeled equally through the machine. The number of peeling rollers and the kind of carborundum determines the capacity of the machine. The peeling rollers are mounted side by side; the centre two peeling rollers are located at the lowest position the other rollers are mounted in gradual increments following the shape around the transporting auger. The peeling rollers are provided with a quick release locater for simple de-mounting, and all rollers are driven by a timing pulley with different speeds, ensuring an optimum peeling result and a high capacity. Option: a control panel can be supplied, which controls the number of revolutions of the peeling rollers and the transport auger can be adjusted (independent of each other). The desired peeling result can be adapted optimally to every type of product.

Inspection conveyors gently tumble potatoes and other produce for full visual inspection and easy access. Available with trimming removal conveyors and elevated platforms to fit plant layout. The inspection Conveyor comprised of PVC rollers with inner bearings which are fastened to hollow pin Cain. The chain which is driven at the sprocket by a right angled gearbox pulls the rollers causing them to move forward while rotating in the opposite direction. This allows the potatoes to be moved from the start to the end of the conveyor while rotating. Therefore enabling the line operators to inspect the product passing by for any imperfections and allows them the opportunity to remove these items before they pass further on down the line. All components of the inspection conveyor are of the highest food grade standard with replacement or spare components available upon request. The design of the conveyor is as open as possible to reduce wash-down time.

Potato slicer has specially been designed for slicing potatoes, designated for the potato industry. Slices, adjustable in thickness of 0.5 up to 5 mm Straight + Crinkle cut can be done with this machine. Materials are fixed in the stainless steel structure of the rotating die and the gland in feed, the machine carries the drive shaft,through the gear shifting, the die and the slicer can form a certain speed rate. In this way ,the die and the slicer can operate simultaneously and in the same direction. When the slicer rotates to the materials, they can be cut into slices

Provides a continuous and uniform flow of potatoes to the slicer for maximum slicing efficiency less waste. Feeding of the potato cutting machines (slicers) is very important to ensure the even thickness of each individual potato slice. If the thickness of each slice is not even, the quality of each potato chip will not be consistent because the blanching and frying stages in the potato process are designed for evenly sliced potatoes. Best results are achieved by cutting one potato at the time. The single potato feed conveyor ensures that the potatoes are fed one-by-one into the slicer. The single potato feed conveyor discharge chute can be adjusted to the optimum entering angle approaching the slicer. The single potato feed Conveyor has two screw augers mounted in parallel. The potatoes are separated and fed forward individually. Individual feeding of the potatoes Adjustable discharge feeding chute

When the potatoes have been sliced, the starch on the slices is washed away. If it is not removed from the slices, starch will be carried forward into the frying stage of the process. There, it can cause build-ups and could potentially block or damage oil outlets, piping or other components. Our three step counter flow slice washer consists of following main parts: One rotating tube per slicer Vibratory feeding conveyorDebris, foam and starch removal arrangement High Speed conveyor The unique jas slice washer washes every individual slice gently and controlled. The rotating tube is placed beneath the slicer discharge. The slices are gently washed twice inside the rotating tube. When they move forward into the vibratory shaker, the slices pass a sorting net. The gauge of the net can easily be changed to the size of the material to be removed. Fresh water enters the system via a discharge spray ramp. The water passed a bow sieve before it enters the second half of the tube. After this second washing step, the water passed a second bow sieve before being pumped to the slicer. The water then washes the slices a third time before passing a third bow sieve. A special cyclone system will further concentrate the amount of free starch in the waste water. The jas three step counter flow slice washer uses a minimum amount of fresh water to effectively remove starch from each slice. We can claim that is as good as, or better, than any other washing system.

When the potatoes have been sliced, the starch on the slices is washed away. If it is not removed from the slices, starch will be carried forward into the frying stage of the process. There, it can cause build-ups and could potentially block or damage oil outlets, piping or other components. Our three step counter flow slice washer consists of following main parts: One rotating tube per slicer Vibratory feeding conveyorDebris, foam and starch removal arrangement High Speed conveyor The unique jas slice washer washes every individual slice gently and controlled. The rotating tube is placed beneath the slicer discharge. The slices are gently washed twice inside the rotating tube. When they move forward into the vibratory shaker, the slices pass a sorting net. The gauge of the net can easily be changed to the size of the material to be removed. Fresh water enters the system via a discharge spray ramp. The water passed a bow sieve before it enters the second half of the tube. After this second washing step, the water passed a second bow sieve before being pumped to the slicer. The water then washes the slices a third time before passing a third bow sieve. A special cyclone system will further concentrate the amount of free starch in the waste water. The jas three step counter flow slice washer uses a minimum amount of fresh water to effectively remove starch from each slice. We can claim that is as good as, or better, than any other washing system.

We are expert in providing a broad range of de oiling conveyors, which is used to de-oil the material after frying and transfer to next process of flavour application. This is broadly used in snacks and potato chips lines for separating extra oil are separated from fried material. This is fabricated from better quality raw materials which are sourced from trustworthy and reliable vendors in compliance with international standards. Offered conveyor is highly appreciated for smooth operation, easy mechanism, heavy load carriage capability and longer functional life.

System suitable for online application of dry ingredients i.e. salt, spices and other flavours etc. For coating on a variety snacks i.e. potato chips, banana chips, fried snack pellets, Indian namkeens, extruded snacks, nuts and other traditional snacks. We manufacture Continuous Flavouring Applicator, which is a rotary horizontal drum blending the fried products and flavor together so that the flavor is evenly coated as for as practically possible. Degree of inclination of the drum is adjustable according to product. Constructed with SS 304, the drum is provided with inwardly projecting product lifters.

Discription of multi head weigher machine

Our enterprise is counted among the reliable manufacturers and suppliers of Multi Head Packing Machine. The products we offer are developed by a team of educated professionals in tandem with the standards and guidelines laid by the industry. To meet the diverse requirements of the patrons, we offer these conveyors in different sizes and technical specifications with conveyor Dry & Processed Foods, Fresh Foods.

Features:

Use the digital sensors to enhance speed, precision and anti-jamming compatibility
Frame with IP65 protection
Statistical Data-Inspect on screen and via optional printer output
Options:Dimpled plate on all product contact surfaces, Overweight discharge equipment, Collection hopper, Printer.